Operational challenges and the need for transformation
In response to growing market expectations and increasing scale, the client faced a number of challenges:
- Lack of smooth production planning and reporting
- Limited visibility of order progress
- Difficulties in monitoring and optimizing manufacturing costs
- Inefficient raw material management
- Shortages and delays in warehouse order picking
- Need to streamline collaboration with sales and customer service departments
Digital transformation of key business areas
Production planning and supervision
Flexible tools for planning production operations based on current inventory levels were introduced. The company gained the ability to dynamically respond to changes and efficiently manage order sequencing, leading to better resource utilization.
Real-time monitoring of production costs
By integrating data from various stages of the process, the company can now precisely determine the actual production cost — both during the planning phase and after production completion. This allows better margin management and the elimination of inefficiencies.
Digital production floor and operation registration
Intuitive applications running on touch terminals were deployed at operator workstations. Employees can record completed tasks in real time, ensuring full control over progress and work efficiency.
Automation of dye and pigment preparation
Production management was integrated with an intelligent pigment dosing system. Automatic preparation of dyes based on planning system data accelerated and simplified batch preparation for printing.
Modern warehouse logistics (WMS)
Warehouse digitalization covered all stages — from receiving raw materials in bales and pallets, through storage, to picking and shipping finished products. The implementation of mobile data collectors significantly accelerated operations and reduced errors.
Integrated Customer Relationship Management (CRM)
The sales department received a tool for tracking order fulfillment in real time and identifying deviations from purchasing forecasts. This enables quick responses and personalized sales activities.
Business outcomes
enabled by integrated analytics and automated data capture
due to digital operation logging and elimination of paperwork
through better execution control and quick reaction to deviations
through full data integration and flexible planning tools
via automated recipe preparation and precise consumption control
thanks to digitized production/logistics and improved resource planning
through improved information flow and raw material availability
implementationsOther examples
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+48 42 9420020
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