A manufacturer of plastic components. The company carries out both mass and custom production, operating in an environment with high quality requirements, short lead times, and the necessity for precise management of raw materials and formulations.
Business challenges
The scale of production and the diversity of formulations required full integration of production, logistics, and quality areas. The client’s key needs included:
- Integration with the injection molding machine data reporting system
- Flexible planning and scheduling of production orders
- Automatic labor reporting for machine operators
- Increasing the effectiveness of maintenance activities
- Real-time quality control on production lines
- Optimization of raw material and warehouse logistics
Scope of implementation and transformation
Production management based on real data
A solution was developed to enable comprehensive management of the entire production cycle — from order intake, through scheduling, to production reporting. It allows dynamic planning of raw material consumption based on individual formulations, integrating with terminals at the machines and automatically retrieving data from the GOLEM system. This data is used to generate dashboard analyses and reports supporting management decisions.
Progress monitoring and automated reporting
Designed touch applications guide operators through the production tasks, automatically collecting data from the machines. The system also enables precise tracking of raw material usage — identifying batches at the level of individual bags, which is critical for custom production.
Integrated quality management and maintenance
Terminals allow technical issues to be reported directly from the production floor. Additionally, the system automatically generates maintenance requests based on detected anomalies. This enables rapid response from technical teams. Management of injection molds has been fully integrated with task scheduling and maintenance tracking, significantly reducing downtime.
Automated production and warehouse logistics
Modern raw material and finished goods warehouse management enables efficient batch identification, material flow tracking, and quick order picking. Mobile data collectors provide full control over warehouse locations, speeding up logistics processes and eliminating errors.
Sales and customer service support
An integrated database gives sales teams real-time access to order statuses and estimated completion dates. Monitoring the status of order picking and shipments facilitates priority adjustments in customer communication, significantly improving service quality.
Business outcomes
due to immediate response to production floor data
resulting from improved quality control and raw material traceability
through precise management of formulations and batches
thanks to an individually tailored system integration
implementationsOther examples
contactDiscover how Intelo can transform your business!
Contact us today to learn more and begin your business transformation. Together, we will create the future – and it starts now!
Telefon
+48 42 9420020
Intelo Sp. z o. o.
+48 42 9420020
Brukowa Business Center
ul. Brukowa 12
91-341 Łódź